Engineering Reference
Precision Ball & Roller Bearings
(Medium to Large Diameter)
Materials
The performance of any ball or roller bearing depends on the characteristics of the selected alloys and their heat treatment. Choosing a material with the correct hardness, corrosion resistance, and fatigue life ensures that a bearing will function reliably within a given application's operational and environmental parameters. Below we list some of the standard and more advanced alloys we work with, define material fatigue life, and share some useful information about our materials processing capabilities.
Standard and Advanced Bearing Materials
52100 chrome steel, 440C stainless steel, and M50 tool steel are the most common materials used in rolling element bearings, as they are suitable for most applications. Extreme operating conditions often require the use of more advanced alloys such as BG42®, M50 NiL, and Cobalt-based alloys. Although cost considerations occasionally override longevity, the expense involved in more frequent bearing replacement often justifies the higher initial costs of specifying longer-lasting specialty metals.
Table of Bearing Materials
material Properties | Heat Treatment Properties | |||||
---|---|---|---|---|---|---|
Material | Specification | Melt Method | Features and Advantages | Hardness At Room Temp. (HRC) | Operating Temp. Limit | Heat Treatment Attributes |
52100 | AMS 6440 | Vacuum degassed | Available in tube form | 60-64 | 310 °F | Good wear and fatigue properties |
AMS 6444 | CEVM* | Premium quality Very low impurity level | 58-62 | 400 °F | Improved thermal stability | |
60-64 | 310 °F | Good wear and fatigue properties | ||||
58-62 | 400 °F | Improved thermal stability | ||||
440C | AMS 5880 | Air melt or vacuum degassed | Corrosion resistance | 58-62 | 325 °F | Good wear properties |
56-60 | 825 °F | Thermal stability with corrosion resistance | ||||
AMS 5618 | CEVM* | Premium quality Low impurity level | 58-62 | 325 °F | Good wear properties | |
56-60 | 825 °F | Thermal stability with corrosion resistance | ||||
M50 | AMS 6491 | VIM/VAR** | Premium quality High temperature capabilities | 60-64 | 975 °F | Excellent fatigue properties High thermal stability |
BG42® | AMS 5749 | VIM/VAR** | Premium quality Corrosion resistance High temperature capabilities | 61-65 | 950 °F | Excellent wear properties High thermal stability |
Nitrogen enriched steel | AMS 5898 | P-ESR‡ | Extreme Corrosion resistance | 60-64 | 850 °F | Improved toughness Improved compressive strength |
Cobalt-based alloys | AMS 5759 | CEVM* | Chemical resistance High temperature capabilities | 50 (min.) | 1000 °F | Good thermal stability Low hardness reduction at elevated temperatures |
M50 NiL | AMS 6278 | VIM/VAR*** | Carburized High temperature capabilities | Case: 60 (min.) | 975 °F | High fracture toughness of core Accommodates high hoop stresses and cyclic loading |
HiTech purchases all products per AMS industry standards and/or NHBB product engineering standards.
* Consumable Electrode Vacuum Melted.
** Vacuum Induction Melted/Vacuum Arc Remelted.
‡ Pressure Electroslag Remelting.
Fatigue Life
Bearing steels possess specific characteristics that play a critical role in bearing performance. Choosing a material with the correct values for hardness, corrosion resistance, strength, fracture toughness and fatigue life ensures that a bearing will function reliably within an application’s operational and environmental parameters. During the material selection process, these characteristics are weighed against an application’s specific conditions of temperature, load and corrosiveness.
The most important result of material selection is a bearing’s longevity. Since different materials possess varying amounts of fatigue life, each alloy is assigned a life adjustment factor which is determined through empirical testing. This value provides a basis for calculating a dependable bearing-life estimate. The life adjustment factors for various bearing steels are listed in the section titled Load Ratings and Bearing Life.
Materials Processing
NHBB maintains exacting metallurgical control of all materials from the originating mill through all manufacturing processes. Materials are heat-treated and tempered in-house under controlled atmospheres to bring about the uniform grain structure and specific hardness appropriate for the intended application.
Materials Laboratory
Our Materials Laboratory is specifically designed and equipped to perform complex chemical, metallurgical and visual analyses of the many component parts in ball and roller bearings. Alloy composition is determined with X-ray diffraction spectrography and nondestructive test methods. Metallurgical studies are conducted with a metallograph, which performs microstructure photography at magnifications from 25 to 2000 times, and microhardness testers, which investigate surface effects and alloy homogeneity. The lab also utilizes a scan electron microscope (SEM) to inspect topographies of materials. The SEM has a magnification range that encompasses that of optical microscopy and extends it to the nanoscale.